Friday, December 17, 2010

Gingerbread Wrap Up

So much time has passed since my last post!  So, what happened?  Thanksgiving.  Gingerbread (of course), and then the holiday parties.  All of that is behind us now and I finally get to wrap up the gingerbread posts.
That said, where did I leave off?  Ah yes, the buildings (still).

As I mentioned before, we had the awesome luck of having three dimensional models of all of our buildings on Google Earth.  I was able to use a measuring tool in the program to measure every angle and rescale them to fit our gingerbread world.  Painstaking, yes.  But not as bad as guessing.
   Our first thought was to try to replicate the building's texture and colors as much as possible.  One Times Square is pretty much black with long columns of windows in the front and wall-to-wall billboards on the back side.

We used a Dremel router to cut the window columns with the intention of filling them with isomalt.

                  
I used the airbrush to spray the building pieces black.  What comes next is too graphic to post.  We poured the isomalt in the columns. Nice.  We assembled the building. Nice.  We dropped the building.  Not so nice.
Well, it turned out to be the beginning of a long line of set-backs.  However, each set-back seemed to lead us in a better direction.  I guess what I'm saying is that the black building with the isomalt kind of sucked.  It needed to be dropped.  I was making the same mistake that I made with the replica of the club.  I tried too hard to make it look exactly like the original.  Gingerbread projects needs to be colorful! A candy freakin' carnival!  So, we put Humpty Dumpty back together and started with a fresh look.
Ok, so it didn't go back together exactly how it was before (you can see by the not-so-plumb line of the walls), but I was at the point that a little compromise would be necessary to complete the project on time.
After "spackling" the cracks in the building with royal icing, I realized how much it had in common with drywall joint compound.  So I decided to cover all of the buildings with it.  Sure, it took away any visible gingerbread from the project, but this is the concrete jungle!  Right?  But really, it gave us a more consistent surface area to bond the candy to.


 After the buildings were lowered into place and Jon finished up the dimensional details, the process of getting them adorned with candy began.

For the windows, we used Jolly Ranchers that were melted in a silicone mold.
We thought that KitKats would help to define the vertical lines on One Times Square, since we lost our vertical isomalt windows in the accident.
Jon worked feverishly to get the buildings complete so we could move on to some of the more technical aspects of the project: the lighting, and the parade floats.
Luckily for us, Target was having a sale on Pez.
Yes, this was as painstaking as it looks.


Now, I mentioned set backs, right?  The KitKats and Jolly Rancher windows were working out great, until we had a spike in temperature with some rain.  Humidity reared its ugly head.  The windows began to weep and the chocolate started falling off.  So, we had to scrape it all off and rethink it.
In the meantime, we continued to work on the Pez building, this time covering the windows with plastic, to prevent them from absorbing any moisture.
Cory and Lee took on the very detailed project of windows and panes.

Robbie became a fast expert at producing the windows.  Timing was everything.

After scraping off the first round of melting windows and KitKats, I recovered them with a colored royal icing.
We finished One Times Square with purple windows and black licorice panes.  Looks like someone got a haircut.  Yes, I got a lollipop and yes, I cut it up with band saw and used it on the house.
The Bertelsmann Building or the blue building was covered with blue Jolly Rancher windows and blueberry candy canes.
Next time that you see Lee, ask him how many candy canes that he cut for this.


After all of the candy was complete, it was time to move on to the lights and the billboards that really define Times Square.
It was our plan to use edible rice paper to print the billboards on.  This is the same material that they use to put a photo on a cake.  The Virgin Records sign, however, was neon.  That took a little more thinking.

I decided to use a technology called "edge light refraction" to recreate the neon sign.  Basically, an image is reversed and traced onto plexiglass using a Dremel carving bit.  LED lights are placed into a notched-out section of the sign.  As the light passes through the plexiglass it searches for a way out; any imperfections in the surface will allow light to escape.  The etched out Virgin logo offers a perfect escape route for the light.
After wiring in the red LEDs, I used black electrical tape to create the black background. I mounted it and flipped the switch to test it.
Sorry for the poor quality photo, I had to use my phone for this one.  I was pretty pleased with the results.  Of course, it looks so much cooler with the lights out.
  On to the billboards:

It was important to us to get the billboards that inspired us to do this project in the first place into the actual project.



We used corn syrup to glue the rice paper to the royal icing.
On to the NASDAQ sign.

So it just so happens that 4 Times Square is the home of NASDAQ.  HUGE sign out front, constantly changing with different ads, stock ticker, American flag.  So many variation that they have a web cam that allows people to see what is on the sign at any given time.  How could we recreate this?  Well if you asked me a month ago, I would have said that we would project some images onto it from behind it using scrolling LCD screens.  Well, since at this point we have 48 hours to turn it in, I'm going with the K.I.S.S. principle.
We used an empty caramel popcorn canister to recreate the sign.  I sanded it down to optimize light refraction.  I say that because it sounds better than saying I sanded down because it was gouged with a putty knife while removing the stubborn sticker on it.  Another happy accident.
After Jon put some some finishing touches on the sign, I installed one of our multi colored puck lights.  I had to rewire it, so that we could plug it in.  Last year, everything was battery powered.  What a pain.


   Ok.  So, the signs are up, the LCD screens are mounted, the buildings are complete!  So all we have left are the streets, the gingerbread people and the floats.  That's a tall order for a 24 hour window.  Something had to go.  We decided to change the concept to New Year's Eve.  It was an easy decision to make since One Times Square is the building that the ball drops from at midnight.  That, and the fact that there was no way that we were going to be able to pull off constructing the floats in time.  If we were going to embrace the New Year's Eve theme, then we were going to need a giant glowing ball for the top of our building.  Faye and I worked on a prototype using a clear round ornament that we stuffed with a strand of LED lights. She then glued tiny plastic jewels to the outside of it to achieve more of that...you guessed it, refraction!
  Well,  in the process of determining if it was the right ornament for the job, we questioned whether or not the ornament was made of glass or plastic.  It seemed like plastic when I rapped it with my ring finger.  You know where I'm going with this, right?  So she finished it, we fired it up and wow! What a sight to behold.  It was perfect.  Well, almost.  It was really big by the time she put all of the jewels on it, which incidentally kept falling off every time we handled it.  Apparently, it wasn't meant to be.  It was accidentally knocked off of the table during a very late night clean up by a person who shall remain nameless (Lee).  Oh, and by the way, it was glass after all.  One step forward, two steps back.  I think we have a new name for our blog.
   Clairvoyant Faye decided to pick up a smaller, plastic ornament on her way to work the next day, not aware of the original ball's fate.  So, we made it better, faster, stronger, and smaller.

Cory and I spared Faye the trouble of remounting the jewels on the new ball by trading off the duties.  Besides, someone had to relieve 300 Teddy Grahams of their ears.



We used Nerds to pave the streets and flattened white Tootsie Rolls for the sidewalks.  Yeah, I didn't know they made white Tootsie Rolls either.  Now, on to the tree.  We improved on our concept from last year by using a hollow cardboard structure for the tree, rather than a styrofoam one.  We also hard wired the lights so, once again, no dead battery issues.


After wiring up the Christmas tree, we had to see what it looked like with the lights off.  Oh yeah!
I don't think that we could have improved on the technique that we used last year to pipe on the tree needles, so we didn't try.  I did, however, forget how long it took.  Geez.




Cory and Lee put all of the details on the gingerbread party goers.
We just squeaked it out.

How did we do? Well, check out that blue ribbon there in the bottom left of the picture!  We won for best professional entry.  Not too shabby.  Thanks to everyone for all of their hard work.  And thanks to all of our ladies who put up with the late nights and the fling that we had with "Ginger".

Friday, November 19, 2010

Gingerbread Part 2

So, where did we leave off?.....Ah! Yes!  The buildings.  So there are three buildings in our gingerbread "city".  The first one that we will be working on is "One Times Square" located at the intersection of W42nd St and 7th Ave.  The unique rhombus shape of the building comes from its location: one block up from where Broadway and 7th avenue intersect.  It is my understanding, at the time of this post,  that this is the building that the famous ball drops down from on New Years Eve.
The building of reference is located in the center of the picture above.  Quite a view at night.
  Back to our new favorite internet tool; Google Earth.  We found the images and then discovered that there are three-dimensional models of them available for downloading.  Yeah!
After learning how use the program, we isolated the main shapes of the building and used a measuring tool on the program to get the dimensions.
Now, on to the scale.  I'm no engineer, so keep your comments on the constructive side.  To pick the scale I used one dimension on the base map that I know I wanted, which was ten inches.  I took the actual dimension from the building  (149 feet), changed the feet to inches and simply divided my 10 inches by that to arrive at a scale of .067.  Every dimension from here on out will be based on that.
  Since we need gingerbread to actually make this project, we enlisted the help of our own resident Ginger..er baker, Greg.  After testing a couple of recipes we settled on one that we removed all of the leaveners from, in order to get the densest bread possible.  Gingerbread lumber basically.
Last year, we cut the dimensions of the structures into the dough and then baked them.  While this made for less waste, the results were inconsistent.  Lots of swelling, shrinking and worst of all rounded freakin' edges.  Using the excuse that I must capitalize on every mistake, I bought a band saw.
This thing cuts through gingerbread like butter.  Geez, I need a haircut.
  For the Polar Express gingerbread project, we used gummie bears to represent the elves.  This year, we needed something new.  Thanks to Faye and Jon's idea, we will be using mini gingerbread men.  Now, where does one find a gingerbread man that would fit our scale?  I'm pretty sure that they don't exist.  What we're looking for would be about the same size as a gummie bear, but like I said, we can't go there again.
So, I bought a copper gingerbread man cookie cutter for reference and because I can re-engineer the copper into a miniature cutter that fits my scale.  Or.... I can use Jon's brilliant idea:  Teddy Grahams!
We can rebuild him.  Stronger, faster, and...oh yeah, less ears.
"Your transformation is complete.......Rise Lord Ginger!"

Back to the fun....

Monday, November 15, 2010

CMAA Chef's Dinner

  Last night we participated in a wine dinner for the Club Manager's Association of America hosted by San Jose Country Club.  We have been fortunate enough to be able to participate for three years running.  Next year is likely our year to sit on the other side and enjoy it from the diner's perspective.  It's amazing the talent that is realized when club chefs have the opportunity to think outside the boxed lunch.
First Course: Jacksonville Golf & Country Club
Sugar Cured Lamb Belly with Crab Apple Fennel Slaw and Caramelized Jus

Second Course, Selva Marina Country Club,  Executive Chef Shane Cheshire
Roasted Toadback Squash Bisque with Truffle Butter Poached
 Lobster, Goat Cheese Creme & Sezchuan Buttons

Third Course, Marsh Landing Country Club, Executive Chef Jeff Nordman
Sous Vide Gigha Island Halibut Wrapped in Laughing Bird
 Shrimp with Sweet Pea Risotto and Truffle Oil

Fourth Course, Serenata Beach Club, Executive Chef Brook Adams
Hoisin Braised "Tomahawk" Beef Short Rib with Chili Whipped Yukon
Gold Potatoes, & Garlicky Sauteed Rapini

Fifth Course, San Jose Country Club, Executive Chef Marcos Fernandez
The Unlikely Dessert: Beer & Cheese
Bold City Brewery 1901 Red Ale, Talegio Cheese with Georgis Pecan, Reduced Balsamic & Local Honey, Nutella Laval Cake with 1901 Ice Cream and Chocolate Beer Sauce, Milk Chocolate & 1901 Beer Bon Bon


So now you see what the diners saw.  Here are some behind the scenes pics:












We all had a great time. I  Look forward to next year.

Monday, November 8, 2010

Gingerbread 2010

   Believe it or not, it's that time again.  The 8th annual Rotary Gingerbread Extravaganza kicks off on December 8th this year.  Our entries are due by December 4th, so we better get crackin'.  After our Polar Express entry we decided to go with something a little different this year.  Jon suggested that we somehow incorporate the Macy's Thanksgiving Day Parade into the theme this year.  The possibilities were endless when it came to choosing floats and the giant balloons, we just needed to figure out the back drop.  When it came time for our trip to New York for the ICC, we decided to pay keen attention to buildings and structures, maybe take some notes and definitely pictures.  Our hotel was two blocks from Times Square.  We crossed 7th avenue everyday on the way to the subway station and could see Times Square to our right.  Most blaring was the skyscraper size picture of Sean "Puff Daddy", "Puffy", "P-Diddy" Combs thrusting the power fist on the SeanJohn sign.  We kept saying:  "We've got to make it to Times Square this year!"
  Finally, on the last day as we killed time between hotel checkout and cab to the airport, we toured Times Square.

   As we headed down towards Puffy, we took in the crazy marvels of Times Square.  Everything was flashing and scrolling and larger than life.  We passed Toys R Us, M&M World, Hard Rock Cafe, Planet Hollywood, MTV, everything was IN YOUR FACE!!!  We decided right then to do some version of Times Square for the Gingerbread competition.  Times Square at Christmas!  Of course!

  It was hard to let go of the Macy's Parade, but Times Square gave us a unique opportunity to really go big on this one.  Jon said:  "It's too bad that the Macy's Parade doesn't go through Times Square.  That would be cool."  Yeah, too bad.  Well,... it turns out after a little research, it does go through Times Square.  Up 7th Avenue and left onto West 42nd Street.   Well, well, well.  So much for the K.I.S.S. principle.
   Now we have begun the planning stages.  First we have to decide on a scale.  I pulled up Google Earth to look at the parade route as is goes through Times Square.
The yellow pushpin on the bottom left indicates where the parade turns onto W 42nd Street from 7th Ave.
2 1/2 blocks up 7th Ave crosses paths with Broadway.  This seemed like the perfect stretch.  Of course until you consider scale.  Yikes! So, on to Google Maps where I can look at the streets in a much simpler layout.
Now, I'm sure that there was a better was to do this, but I printed several maps, sliding the view between each print job.  Then, I took those pics down to our copy machine and enlarged each copy 4 x zoom. Of course it only prints a portion of the enlarged copy, so I had to move each copy into four quadrants to get all of the map.  I then cut each quadrant of a copy and painstakingly pieced it together like a puzzle on a piece of 30" X30" foam board.  Here are the results, try not to laugh.
30"X30" You say?  Now why would I confine myself to a mere 30 inch square when the contest rules clearly state that I am allowed up to 36"X36"?  Go big or go home, right?  The first Gingerbread project that I worked on for this Charity was back in 2007.  Chef David Harvie & I slaved over a replica of the Club for countless hours on a bold platform of 36"X36" only to find out that every exit from the kitchen was 36 inches.....unfinished.  We had to tilt the house 45 degrees to get it out of the kitchen.  Twice.  That project survived that mishap, this one will not.  But I digress, back to the project.
   After some careful consideration, I decided to go with two separate scales for this project.  The streets and the parade would have to be larger if there will be any chance of seeing detail.  The buildings would have to be at a smaller scale in order to get more than one on the platform and for them not to stand four feet off of the table.  I used my level as a template to make the streets and as a straight edge.



 After getting the streets mapped out, I cut them out with an X-Acto knife.  This really put the whole thing into perspective.
 Re-labeled the streets for reference.
 Built a frame for the plywood base to minimize twisting and to allow a raised area for electrical components.
 I then glued the foam board on to the base and frame and weighed it down with some unfinished project components.  Next up.... the buildings!